hot stamping process on plastic

Hot Stamping Foil is an essential element of the hot stamping process. We offer hot and cold foil processes that produce various design styles for each business’ specific product marketing and merchandising goals. 4″ X 10″ Stamp Size. Types of Hot Stamping Foil . When you hot stamp a plastic surface, the process begins with the creation of the dies that are to be used to mark these with. Ink is left only in the etched area. Food Processing Hydraulics Machinery. Hot stamping is achieved by using hot foil stamping press to transfer a foil onto the surface of an object. Foil is composed of 3 functional layers: HOT-STAMPING FOIL. The non-polluting method has diversified since its rise to prominence in the 19th century to include a variety of colors and processes. Leonhard Kurz stands for fast, efficient, and affordable hot stamping finishing. In hot stamping, the effects of elastic recovery during unloading and thermal shrinkage on the springback are comparatively small, but the effect of the phase transformation is critical. In this process, the pigment or metallic foil is transferred to raised letters or a raised area of a plastic part. UL. search. Pad Printing Work Envelope. Up to 3.75″ Circle. This process is similar to the hot-forming stamping process. Consistent development of technologies for plastic decoration and finishing has made us what we are today. There are three basic principles involved in the use of foils. The first step of the process is to have a die or a mold created from one of these basic materials: magnesium, copper, brass, or hardened steel. Die Dekorationsschichten werden in Europa, Asien und den USA nach gleichen, hohen Qualitäts- und Umweltstandards produziert. Die KURZ-Gruppe ist mit mehr als 5.600 Mitarbeitern und über 30 globalen Standorten ein führender Anbieter im Bereich der Oberflächenveredelung. Hot stamping or foil stamping is a printing method of relief printing in which pre-dried ink or foils are transferred to a surface at high temperatures. Because hot stamping is a dry process (unlike screen printing or pad printing), decorated parts can easily be bulk packed on-line with fewer concerns about damage to the decorated image -- this can save on packaging and handling costs. All you need is to engrave the image you would like to print on a silicone plate. Hot foil stamping is more involved, as it requires a die—or stamp—to be created. The stud is then deformed through the softening of the plastic to form a head which mechanically locks the two components together. WHAT IS HOT STAMPING? Get a brief overview with our brochure 'Hot Stamping Process'. This method of printing is incredible, especially for 2-D images printed directly on 3-D objects. SSH 2008/2. 2008; Abbasi et al. When you are putting that much pressure down on the part, you need to be certain that the area you plan on marking can be well supported. LEONHARD KURZ is the world market leader in the field of thin-film technology and thus a leading company for plastic finishing and decoration internationally. Hot stamping is a flexible process allowing the user to mark different materials including leather, plastics, rubber, fabrics and more. Serving the same purpose as ink or paint, foil is a thin film coated with the layer of color that will be transferred onto your product via the hot stamping process. Hot Foil Stamping. “Dry stamping” or “dry foil stamping” is another name given to foil stamping. Amaze your customers at the POS with tactile haptics, 3D reliefs, and real product experiences. The process begins when a die is mounted and heated within a hot stamping machine, with the product to be stamped placed beneath it. Our plastic stamping presses range from 18 thru 60 ton, which allows Jaco to stamp up to the maximum thickness possible from Micarta® high-pressure laminates, polyester, nylon and a broad range of electrical insulating materials. Hot-stamping foil is a decorative endless film (pigment colors, glossy or matte metallic colors, Aluminum/Tin/Chrome metallization, Hairline finish, Hologram, etc.). https://gmnameplate.com/company/blog/plastic-decorating-hot-stamping The rotary best suited for large surface areas. In the direct hot stamping process, a blank is heated up in a furnace, transferred to the press and subsequently formed and quenched in the closed tool (Fig. Thermoplastic staking. The deformation usually occurs with the material at room temperature. of your design with Hot-stamping machine. Jaco supplies custom plastic parts for a variety of industries – from aerospace to small appliance manufacturers. ISO – Compliant Mil-Spec – Compliant. The stamp is heated and then pressed through the foil and onto the product, this transfers the printed image in whatever colour is chosen. According to the stamping processing temperature, it is divided into hot stamping and cold stamping. Benefits of Hot Stamping. Marine Medical Optical Packaging Pharmaceutical Plastics Printing Recreational. This technique allows to obtain special decorations (logos, stripes or Greek fret) with the typical brightness of metallic prints. The benefits and uses of hot stamping . The two basic hot stamp processes include rotary and up and down, vertical flat printing. Hot stamping technology is delivering sheet metal auto body structural parts with high strength-to-weight ratio. Materials Printed and Stamped On. It can be printed with heat and pressure by engraved metal die, rubber die, silicon rubber die..etc. Hot stamping is also widely used on plastic and paper, and other applicable sources as well. One of Kind & Co.'s special fields is the manufacture of tools for hot stamping steel plates for the automobile industry. 38. We normally use as a guideline, 500 psi for every square inch of marked area. It will then be flooded with ink and then wiped. These include a polyester carrier, a release layer, a number of lacquer, image and metal layers, and an outer adhesive sizing layer. Standard Letters. Chengxi L, Cui J, Xing Z et al (2012) Microstructure prediction of high strength steel square-cup part in hot stamping. Hot stamping is a very simple, robust, and reliable marking process. If you are looking for the most simple process to print plastic, then this is what you need. Key Eng Mater 699–706 %\ 2013-2009-2028 2009:2049:2000 Google Scholar. Hot stamping can be used to mark a multitude of different materials, most commonly plastic and wood. The stamp thus obtained can be golden, silver and other colours available to the customer.. Standard Colours Available: White, Black, Yellow, Red. J Plast Eng 6:40–44 (in ... Gruner M, Merklein M (2011) FE-simulation of the heat transfer by defined cooling conditions during the hot stamping process. The plastic part consisted of a lattice structure with 288 individual pins protruding from the nodes on the external face. Here’s a quick rundown on some of the key benefits of the hot stamping process, as well as key considerations to keep in mind. Hot stamping and holographic foils are made up of several layers. The most attractive aspect of hot stamping is that it is a dry process, so there is no need to worry about mixing inks. Hot stamp is available with up to 20 colors with selection of glossy, matte, laser, metalic to shine your brand on shelves. The former is suitable for sheet processing with high deformation resistance and poor plasticity; the latter is carried out at room temperature, which is a common stamping method for thin sheets. Our label experts produce hot stamp labels through a unique progression. However, prior to the final step, the steel is above its austenitization temperature and the dies are cold. The hot stamping process itself requires a great deal of pressure. In one case, the requirement from the auto industry was to apply a partial metallic finish to a radiator grille. Hot Stamping Work Envelope. Special feature: At hot stamping, a plate is heated to a temperature of about 950°C and it is cooled during forming in the tool. Hot stamping is a process for hot forming of plates. During the sheet hot stamping process, security holograms are applied onto a single sheet. The foil is usually metallic, in gold or silver colors. Hot stamping material models are used to predict the decomposition of austenite to its daughter phases (martensite, bainite, ferrite and pearlite) during the hot stamping process. The technology links the established knowledge of martensitic hardening of special high strength steels with the well-known benefits of deep-drawing processes at higher temperatures. The hot stamping process currently exists in two different main variants: the direct and the indirect hot stamping method. The process of hot stamping aka foil stamping is a special one that is carried out using a mixture of heat, metal dies, foil film and pressure. Temperature Optimum stamping temperature will vary depending on substrate, design and machine conditions. Dies Metal or silicone rubber dies. Temperature, pressure, dwell time. Mühlbauer's Sheet Hot Stamping Systems. Hot stamping is a process that is thematically similar to warm forming in that it may use the improved formability of steel at high temperature to provide exceptional formability (Karbasian 2010; Bariani et al. Thermoplastic staking, also known as heat staking, is the same process except that it uses heat to deform the plastic boss, instead of cold forming.A plastic stud protruding from one component fits into a hole in the second component. And help us create a product of incomparable gloss and quality. The springback-free mechanism in hot stamping of ultra-high-strength steel parts was clarified by the mechanical, thermal and transformation viewpoints. The Hot Stamping Process. You can choose the type of foil you want from a range of finishes, colours and even special optical effects. Metallic finishes are very popular but you can also get other colours in matt or gloss finishes. Give us a call at (800) 461-8106 to learn more about our custom foil printing and stamping services. Hot stamp creations include advertising giveaways on pens, throwing discs or other small items, as well as creating foil lettering on book covers and paper. Hot stamping is a printing method which consists in transferring a metal foil on the surface of the object thanks to a cliché and the action of heat. Industry Standards. Gold Foil Hot stamping foil is used for transferring gold images onto paper or plastic items. Load your metal die into the hot stamping press, add your hot stamping foil (no foil required for debossing only), fixture your part and make your mark. With this in mind you can see were the pressure can add up quickly. It is also called hot stamping or hot foil stamping since the process is largely dependent on the heat for transferring the images from the hot stamp on a chosen surface. 2012). Important parameters for the implementation of the DOVID are pressure, time and temperature. A very high security level can be reached by laminating the hologram inside the card body so it cannot be removed from the card. It is a process of changing the shape of a plastic sheet or billet in the solid phase through plastic (permanent) deformation with the use of pressure dies. K urz has demonstrated that the hot stamping process can be used to decorate complex geometries. These dies are either cast or shaped directly, and can carry highly detailed designs.The die is first heated after it is mounted on the stamping machine, while the product to be stamped is placed directly beneath it. Plastic Decoration – der Film. In the 19th century to include a variety of industries – from aerospace to small manufacturers. Industries – from aerospace to small appliance manufacturers process ' for a variety of –... Print plastic, then this is what you need the nodes hot stamping process on plastic the external face plates for automobile! 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